25 ton/day High-Performance Low Carbon Steel Wire Annealing and Hot Dip Galvanizing Furnace Continuous Line

High-Performance Low Carbon Steel Wire Annealing and Hot Dip Galvanizing Continuous Line

In the steel manufacturing industry, efficiency, quality, and reliability are paramount. Our Low Carbon Steel Wire Annealing and Hot Dip Galvanizing Continuous Line offers a comprehensive solution for industries needing high-performance, durable, and corrosion-resistant steel wire. Designed with advanced technology and precise control, this continuous line ensures high productivity and superior results for galvanized steel wire.

Overview of the Continuous Line for Steel Wire Processing

This state-of-the-art steel wire annealing and hot dip galvanizing continuous line are engineered for high efficiency and long-term performance. The line utilizes the reduction method for annealing and galvanizing, ensuring superior wire quality with excellent mechanical properties and corrosion resistance. Whether you are manufacturing wire for automotive, construction, or electrical industries, this solution delivers optimal results every time.

Key Features and Benefits

1. Continuous Processing for Efficiency
   The line features a fully automated system that integrates each stage of wire processing, including pre-cleaning, annealing, temperature control, hot dip galvanizing, and cooling. The result is improved efficiency, reduced labor costs, and higher output.

2. High-Quality Annealing
   The annealing furnace is designed to provide precise temperature control, ensuring the steel wire reaches the required mechanical properties. By using LPG (liquefied petroleum gas), the system maintains a controlled atmosphere for uniform heating. This results in wire that is more ductile and stronger for further processing.

3. Enhanced Corrosion Resistance with Galvanizing
   The hot dip galvanizing furnace is the key feature of this line. The wire is coated with a zinc layer that enhances its corrosion resistance, making it ideal for outdoor applications. With a temperature range of 440℃ to 460℃ and a zinc coating thickness ranging from 40g to 300g per square meter, the line ensures consistent, high-quality coatings.

4. Versatile and Customizable
   The system can handle wire diameters from ￠1.5mm to 4.5mm, allowing for flexibility in production. The reeling system also offers customizable take-up speeds for varying wire sizes and applications.

5. Energy Efficiency
   Designed with energy-saving technologies, the system uses LPG as the fuel source, ensuring optimal energy use throughout the process. The ammonia decomposition furnace also reduces fuel consumption while maintaining a high-quality processing atmosphere.

Technical Parameters

Reliable and Durable Performance

This continuous wire galvanizing line is built for durability and long-term performance. With high-quality materials used in its construction, such as 50mm thick special steel plates for the zinc pot, the system guarantees a long lifespan, reducing maintenance costs. The ceramic pressure rollers used in the galvanizing process have an extended service life, ensuring minimal downtime.

The system also includes a precise electric control cabinet that monitors the entire process, ensuring smooth and reliable operation. With advanced control systems, the line is both easy to operate and highly automated, making it ideal for large-scale production environments.

Conclusion

The Low Carbon Steel Wire Annealing and Hot Dip Galvanizing Continuous Line provides the steel industry with an efficient, high-quality solution for wire processing. Whether you are manufacturing wire for automotive, construction, or electrical applications, this line delivers superior results with high productivity, energy efficiency, and reliable performance.

For more details about how this advanced galvanizing line can enhance your operations, contact us today to discuss your needs and get a tailored solution.